-
-
Limonta

Limonta

Revamping of the Automatic Warehouse and Automatic Picking Solution

Solutions

Automated Warehouse

software

revamping

Sector

Fashion

Challenge

The Limonta Group, a family-owned company with a long textile tradition, needed to automate and make intralogistics processes more efficient to support business growth. The goal was to improve the picking of fabric rolls and optimize the automatic warehouse, while ensuring high attention to detail and excellent customer service.

Solution

LCS designed and implemented a project divided into two phases:

Revamping the automatic warehouse with software updates (WMS and WCS), stacker cranes, and conveyor PLCs.

Implementing an automatic picking system for fabric rolls, based on a mechanized structure with conveyors, barcode readers, and advanced management software. This brought the following benefits:

  • 70% reduction in fabric roll movements with the same shipping volume
  • Tripled plant productivity
  • Reduction in shipping lead time from 2-3 days to 1 day
  • Improved ergonomics for operators, now engaged in supervisory tasks instead of manual handling
  • Enhanced customer satisfaction, thanks to greater precision and reliability in deliveries

Key technical data

  • Automatic warehouse: revamping with WMS and WCS replacement
  • Picking system: 20 bins/hour overturned, 400 fabric rolls/hour managed 24/7 monitoring with cameras and remote assistance
  • Maintenance contract for stacker cranes and picking system

Discover other case histories

Automated depalletizing line for fiberglass bales

Solutions

Robotics

Sector

General industry

Advanced automation for cosmetic logistics

Solutions

Handling and sorting, Robotics, Software

Sector

3PL

The New Industry 4.0 Integrated Factory

Solutions

Automated warehouse, Handling and sorting, Software

Sector

Manufacturer

How automation transformed the warehouse into a Logistics Excellence Center

Solutions

Automated warehouse, Handling and sorting, Software

Sector

Distribution and e-commerce

Warehouse management with sorting and end-of-line system

Solutions

Handling and sorting, Software

Sector

Distribution and e-commerce

Sorter solution for automatic sorting of glasses

Solutions

Handling and sorting

Sector

Distribution and e-commerce

Automatic storage of van bodies on skids

Solutions

Automated warehouse

Sector

Automotive

Increasing picking efficiency

Solutions

Handling and sorting, Software

Sector

3PL

Revamping of the Automatic Warehouse and Automatic Picking Solution

Solutions

Automated warehouse, Software, Revamping

Sector

Fashion